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Preventive Maintenance is one of the golden nuggets of IOT. How does this focus affect the deployment of personnel?

  • Efficiencty of personnel: more and better results
  • Challenge of scarcity of personnel
  • The challenges of the aging engineer

Efficiency of personnel: more and better results

There was and is a lot of attention what sensors can do for preventive maintenance: with preventive maintenance, huge costs of big repair costs are avoided by acting on time. One aspect in this way of thinking, was that existing personnel could work more efficiently. In old days, mechanics and engineers did their regular scheduled rounds of maintenance, where every device got similar time of attention, whether the device was in a bad state or not. Sensors measure the state of maintenance of devices real-time. As such, personnel can give attention to devices which really needs it. By using your existing personnel in this more efficient way, high personnel costs are saved because no other personnel would have been hired.

Challenge of Scarcity of personnel

When Preventive Maintenance became popular some years ago as one of the fields of Internet of Things, the world was still in the last phase of the economic crisis. Industry has in some ways still crisis thought: yes, personnel is hard to find. But they don’t make the connection that efficiency has changed in the guise of ‘cost saver’ to ‘benefit most from opportunities’. Because personnel is so hard to find, industry has to use the available personnel as efficient and effectively as possible. Besides, engineering for infrastructure isn’t a popular study any longer. So, engineers are even harder to find.

With preventive maintenance with the aid of sensors, personnel can give attention to the devices which really needs them.

The challenges of the aging engineer

There is more: most infrastructure has been built 20 years ago. Already, there’s the challenge that those engineers have moved on to other jobs. So, it’s very possible indeed that in a company, nobody knows how this infrastructure works exactly any longer. Last years, a new challenge has come up: those engineers are beginning to retire. That means that a pool of this specific knowledge is already decreasing and will even lessen more in the years to come. Therefore, it is very important to have measures for maintenance in place, before this knowledge has disappeared completely.

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Benefits:

  • A longer lifetime for your equipment with Preventive maintenance
  • Create the future. Better serve your client, with solutions which weren’t possible until now!
  • More satisfied customers
  • More control on your processes
  • Better Security

One of the most important areas for IoT is Preventive Maintenance. With the modern solutions, you can measure if assets are working properly. And if not, you can repair or replace them, even before those assets have created damage. Examples are:

  • Are the industrial motors running properly?
  • Is the oil pressure and quality still ok?
  • Are there any glitches in the electrical wiring?
  • How can I save on energy?

With IoT, you can give your equipment a longer lifetime and thus save on repair and replacement costs. Besides, you can spare on costs because you have grip on your processes. For instance: more efficiency on energy costs, better results through optimal deployment of employees

Your customers will become more satisfied with your services. With solutions which weren’t possible until now, products can ‘think’ for their users. In IOT, users raise the expectations and will be dissatisfied with devices which do not help them.

A dashboard helps you to view in one glance which assets are working properly and which are probably in need of repair or replacement. Further, you learn when, where and how intensely your assets are being used, so you use your assets more efficiently.

In a world of connected devices, security is very important. Hackers will try to break in: to steal, to cause harm or to shut down your devices. Without security, hackers can make their entry from anywhere: from one of your devices, but also an unsecured device from one of your employee’s at home. So, in the world of IOT, security of these devices is key.

IoT solutions

IoT solutions prevent accidents from happening and reduce the response time for maintenance. As results, your costs of maintenance will be lower and equipment will have a longer lifetime through Preventive Maintenance.

Sensor measurement solutions look for deviations in normal use. So, you can act upon the first deviations and before the device isn’t working at all. Examples are:

  • Monitoring the health of an industrial motor
  • Monitoring oil quality in chain mechanisms
  • Smart metering for saving energy

Clean sensor data required for sensor fusion and accurate decision making

Sensor data (audio, pressure, temperature, weight, etc.) have to be measured. However, most sensor signals are disturbed by:

  • Powerline interference and glitches.
  • Environmental factors (including: dust and other contaminants).

ASN Consultancy is the modern way of working of algorithm design to separate the wanted sensor signals from the undesirable unwanted signals. So, you can analyze and take action on clean and accurate sensor data.

Dashboard

Our tailormade dashboard solutions provide you all the information you need at one glance. So, you act on devices which are not working properly anymore. You can see the use of each device and can even predict the use in time, based on your history data. With this information, you can gain more efficiency or you can improve the satisfaction of your customers.

Security

With a world where everything is connected, security is very important. Because of its importance, its size and the results of an eventual disruption, infrastructure is an important target for terrorist and (future) enemy governments.

Do you want to learn more: https://www.advsolned.com/asn-condition-monitoring/

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Container thefts are increasingly common. “What should you do with such a thing?” headlines the newspaper article. Recently, the police found a number of containers that were once stolen. Tracy, the IOT track and trace device, can help you.

Why should someone want to steal a container?

So, why should someone want to steal a container? For an outsider, it might sound a bit strange. Customers see the container mostly as a kind of large, metal ‘box’ to dispose waste. For a container company, the hiring of the container means trust in your logistic solutions. But for a thief, a container means an easy to steal loot: it’s already packed and stands ready to pick-up!

Stealing is that simple: the scrap metal booty is already packed!

Stealing containers with scrap metal is especially popular. That does not have to mean that a container actually contains scrap metal or is completely full: the thief’s hope for loot is enough. Stealing a container is pretty simple: all the thief needs is a truck. He can put the container on the back with a cable or grab arm in no time. This theft means a major loss for companies: a container can easily cost 5 to 10 thousand euros, beside the eventual value of the cargo. And possibly the trust the customer has in you.

All that most companies do untill now is to share on social media camera images of their container or the truck that was stolen. Hoping to find the thief. Or at least to prevent a recurrence.

Tracy IoT helps: track and trace

• Perimeter detection

• Track and trace on container: Immediate theft signal

Perimeter detection

Tracy checks whether persons enter the site. When “strange” people enter the site, a signal is immediately triggered. Besides, Tracy monitors the movement of people and assets within the perimeter. Tracy uses Ultra Wide Band (UWB). One of the big advantages of UWB is its accuracy, so you know immediately where to look.

Track and trace on container: Immediate theft signal

When there are movements around a container, a signal goes off. If these are “strange”, for example at late times when nobody should be present, you can take immediate action. If the container is taken along anyway, it can be detected by the UWB signal.

Read more: https://www.advsolned.com/tracker-assets/

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Competition on costs is ever increasing. Meanwhile, customers are more demanding in their expectations. In 2024, global smart sensor market will have a value of $80 billion. In others words: become part of the future or become obsolete!

Challenges Asset Managers

Asset managers are faced with the following challenges:

  • Asset managers demand huge cost savings
  • Tightening of budgets for maintenance programmes
  • Less service disruptions and customer complaints
  • Increasing demands from users
  • No Control and optimal use of my assets
  • Risk of hacking by terrorists
  • Remote firmware updates

With IoT, you can give your equipment a longer lifetime and thus save on repair and replacement costs.

Your customers will become more satisfied with your services. With solutions which weren’t possible until now, products can ‘think’ for their users. Like: the health of the lamp and power quality of street lights, refrigerators which will signal to a car that owner is out of milk, a space on a parking lot is reserved for the visitor when he’s close to the office etcetera.

And the other way around: remember the first time you went in a hotel which had Wi-Fi and you thought: “great”! You’ve probably forgotten; nowadays, not having Wi-Fi has since long became a standard. In IOT, users raise the expectations and will be dissatisfied with devices which do not help them.

A dashboard helps you to view in one glance which assets are working properly and which are probably in need of repair or replacement. Further, you learn when, where and how intensely your assets are being used, so you use your assets more efficiently.

In a world of connected devices, security is very important. Hackers will try to break in: to steal, to cause harm or to shut down your devices. Without security, hackers can make their entry from anywhere: from one of your devices, but also an unsecured device from one of your employee’s at home. So, in the world of IOT, security of these devices is key.

Read about solutions: https://www.advsolned.com/asn-condition-monitoring/

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Challenges

  • High maintenance costs
  • Measurement problems because of:
    • Interference
    • Non-communicating system
    • Security
    • Dust, heat, fog, ice,…
  • No control, no efficiency
  • Security of legacy systems

Working at water is a struggle with the elements: water, wind, dust, heat, pressure. So, you want to know if:

  • pipelines are going to leak before they are actually leaking.
  • That cables are beginning to wear out. That the oil level is still on the right level.
  • That you can act when dust or smear are blocking lenses.

With IoT, you can predict and prevent equipment failure by monitoring product wear and replacement rates.  As such, you improve the reliability of your assets and reduce downtime. And if you recognize little faults, you can solve them easily before they have become big and expensive problems.

Systems don’t communicate

Besides, most applications in a port environment are working, but do not communicate with each other. With our IoT solutions, you can monitor and control all your processes at the same time in 1 dashboard.

Optimize your just-in-time management

Meanwhile, you can optimize your just-in-time management as well. In the coming years, water transport will increase. On the other hand, the possibilities of a port to largen are most of times limited. To deal with the increasing pressure op ports and thus stay in a healthy competition, water transport needs to optimize the use of their equipment as efficient as possible. Like which ship can enter the port, the just-in-time allocation of ships to cranes, where a truck is already waiting to carry the load of the ship elsewhere.

Secure your assets and your load

Security has long time being disregarded, but is becoming one of the more important issues in Smart Water. And with reason: think about hacks on harbor terminals.

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